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KVNS™ A2™ Slotting Cutters • Insert Selection Guide | ||||||
Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | |||
– | (Leicht schneidende Geometrie) | (Stabile Geometrie) | ||||
– | Verschleiß- festigkeit | Zähigkeit | ||||
– | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte |
P1-P2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
P3-P4 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
P5-P6 | .S..GD | KCPK30 | .S..GB | KCPK30 | .S..GB | KCPK30 |
M1-M2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
M3 | .S..GD | KCPK30 | .S..GB | KCPK30 | .S..GB | KCPK30 |
K1-K2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
K3 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
N1-N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1-S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
KVNS™ A2™ Series • Recommended Starting Feeds [mm/th] | |||||||||||||||
Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.S..GD | 0,23 | 0,46 | 0,71 | 0,17 | 0,33 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 |
.S..GB | 0,23 | 0,46 | 0,74 | 0,17 | 0,33 | 0,54 | 0,13 | 0,25 | 0,40 | 0,11 | 0,22 | 0,35 | 0,10 | 0,20 | 0,32 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
KVNS™ A2™ Series • Recommended Starting Feeds [IPT] | |||||||||||||||
Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.S..GD | 0.009 | 0.017 | 0.026 | 0.007 | 0.013 | 0.019 | 0.005 | 0.009 | 0.014 | 0.004 | 0.008 | 0.012 | 0.004 | 0.008 | 0.011 |
.S..GB | 0.009 | 0.017 | 0.028 | 0.007 | 0.013 | 0.020 | 0.005 | 0.009 | 0.015 | 0.004 | 0.008 | 0.013 | 0.004 | 0.008 | 0.012 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
KVNS™ A2™ Series • Recommended Starting Speed [m/min] | |||||||
Schneidstoffsorte | KCPK30 | KMF | |||||
Spandicke hex mm | Min. | Max. | Min. | Max. | |||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | 455 | 395 | 370 | – | – | – |
2 | 280 | 255 | 230 | – | – | – | |
3 | 255 | 230 | 205 | – | – | – | |
4 | 225 | 185 | 160 | – | – | – | |
5 | 190 | 170 | 150 | – | – | – | |
6 | 160 | 135 | 110 | – | – | – | |
M | 1 | 205 | 185 | 155 | – | – | – |
2 | 185 | 160 | 140 | – | – | – | |
3 | 145 | 130 | 115 | – | – | – | |
K | 1 | 295 | 265 | 240 | – | – | – |
2 | 235 | 210 | 190 | – | – | – | |
3 | 195 | 175 | 160 | – | – | – | |
N | 1 | – | – | – | 335 | 298 | 271 |
2 | – | – | – | 335 | 298 | 271 | |
3 | – | – | – | 219 | 198 | 170 | |
S | 1 | – | – | – | 30 | 24 | 20 |
2 | – | – | – | 30 | 24 | 20 | |
3 | – | – | – | 30 | 24 | 20 | |
4 | 50 | 45 | 35 | 24 | 24 | 24 | |
H | 1 | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
KVNS™ A2™ Series • Recommended Starting Speed [SFM] | |||||||
Schneidstoffsorte | KCPK30 | KMF | |||||
Chip Thickness hex Inch | Min. | Max. | Min. | Max. | |||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | 1495 | 1295 | 1215 | – | – | – |
2 | 920 | 835 | 755 | – | – | – | |
3 | 835 | 755 | 675 | – | – | – | |
4 | 740 | 605 | 525 | – | – | – | |
5 | 625 | 560 | 490 | – | – | – | |
6 | 525 | 445 | 360 | – | – | – | |
M | 1 | 675 | 605 | 510 | – | – | – |
2 | 605 | 525 | 460 | – | – | – | |
3 | 475 | 425 | 375 | – | – | – | |
K | 1 | 970 | 870 | 785 | – | – | – |
2 | 770 | 690 | 625 | – | – | – | |
3 | 640 | 575 | 525 | – | – | – | |
N | 1 | – | – | – | 1100 | 980 | 890 |
2 | – | – | – | 1100 | 980 | 890 | |
3 | – | – | – | 720 | 650 | 560 | |
S | 1 | – | – | – | 100 | 80 | 65 |
2 | – | – | – | 100 | 80 | 65 | |
3 | – | – | – | 100 | 80 | 65 | |
4 | 165 | 150 | 115 | 80 | 80 | 80 | |
H | 1 | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
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